Home > Magnetics Applications > Nanocrystalline Replaces High Perm Ferrite in Common Mode Chokes

Nanocrystalline Replaces High Perm Ferrite in Common Mode Chokes

The ferrite industry has been affected by an extreme shortage of product in 2010. This is primarily due to an increase in ferrite consumption in Asia. We have seen ferrite manufacturers either discontinue their 15K permeability ferrite or highly restrict the manufacturing of this extreme material. (15K perm material is very difficult to make and keep within spec) Even the 10K permeability material is seeing lead times of 30 weeks and longer.

MH&W International is offering a solution to the problems of high perm ferrite and the shortage of high perm ferrite with our Nanocrystalline toroidal cores for common mode chokes. There are significant advantages of Nanocrystalline over 15K & 10K perm material.

 
10K Perm Ferrite
15K Perm Ferrite
Nanocrystalline
Saturation Flux Density
400 mT
360 mT
1,200 mT
Curie Temperature
120°C
105 °C
600°C
Core Loss
High
High
Low ( >110W/Kg)
Magnetostriction/Vallari Effect
Susceptible
Highly Susceptible
No apparent effect

Nanocrystalline is available with Permeabilities of 1,000 to 90,000.

MH&W keeps stock of some of the more common sizes of Nanocrystalline toroids. Here is a table of the most prevalent Nanocrystalline toroids.


Part Number
OD
ID
TH
Aℓ (nH)
Aℓ Freq
Aℓ min
Aℓ max
M-003

25
16
10
67000
10KHz
45000
89000
M-061
25
20
10
10800
10KHz
6600
15000
M-062
25
16
10
20550
10KHz
13700
27400
M-076
20
12.5
8
14600
10KHz
9700
19500
M-224
24
15
8
15500
10KHz
10000
21000
M-449
25
16
10
4900
100KHz
3800
6000
M-450
30
20
10
4750
100KHz
3500
6000
M-306
16
11
5
8850
10KHz
5900
11800
M-307
20
15
5
6800
10KHz
4500
9100
M-308
25
20
5
5250
10KHz
3500
7000
M-309
30
25
5
4250
10KHz
2800
5700
M-310
40
35
5
3150
10KHz
2100
4200

Graphs (click thumbnail for larger image):

  1. Saturation as a Function of Temperature
    Saturation as a Function of Temperature
  2. Permeability as a Function of Temperature
    clip_image006
  3. Permeability as a Function of Frequency
    clip_image008
  4. Similar Impedance with Smaller Core
    clip_image010
  5. Typical Impedance 30mm, 22 Turn Coil
    clip_image012
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